Planta de hormigón nuevo Plusmix 130 m³/hour СТАЦИОНАРНЫЙ БЕТОННЫЙ ЗАВОД - Stat

AGGREGATE BUNKER AND AGGREGATE WEIGHING BELT

AGGREGATE BUNKER

Volume : 4x30 = 120m3

Number of compartments : 4 compartments 8 pcs. dosing cover

Plate thickness : Cast hoppers 7 mm top covers 6 mm unloading cover 12 mm

Vibrator : 3 pcs. 300/3 350-400 kg pulse KEM-P

Air Installation : Made of 1’’ PVC pipe, resistant to pressure, 8 pcs. Italian valve 2 pcs. air preparer are available.

Closing of bunker top with painted trapeze plate

AGGREGATE WEIGHING BELT

Size : 1000x 14.500 mm

Chassis Structure : Made of NPU profile, designed for maximum resistance to impact and bending.

Motor : Gamak 22 kw

Reducer : Dişsan DG 2-225

Belt rubber : 4 layered EP125

Bearings : with SNH series lubricator

Safety systems : Emergency stop button

Loadcell : 4 pcs. 5000kg KELLY brand

WEIGHING BELT GENERAL PROPERTIES

• With 2.5% error margin in aggregate weighing, precision has been increased to maximum level.

• There are 2 safety hangers for protecting weighing belt in bolt or load cell ruptures that may happen in time during aggregate weighing

• Equipped with safety measures such as emergency stop.

• Designed for easier loading compared to traditional loading methods.

• Made of steel material as 4 compartments, each being 30m3 with a total of 120m3 aggregate storage capacity.

• Each aggregate compartment has 2 unloading (dosing) cover. Unloading covers are opened and closed by pneumatic pistons. There are a total of 8 pneumatic pistons in the aggregate bunker.

• The Aggregate Weighing Bunker with 5.000 kg weighing capacity uses 4 pcs. of KELLY load-cells.

• Width:1.000 mm., Length:14.500 mm. aggregate weighing belt consists of 4 layered EP125 belt in TS 542 standards. Belt drive power is 22 Kw.

• Driving drum is covered with rubber to prevent belt slipping.

• There are 2 pcs. of electrical vibrators in the front partition of the bunker.

MIXER FEEDING BELT

SIZE : 1000X31.000 MM

MOTOR : GAMAK brand 30 kw.

REDUCER: Dişsan DG 2-280 locked (prevents the material on the belt to go back during power loss)

DRUMS: Covered with rubber to prevent slipping of belt.

BELT RUBBER: EP160 BANTSAN brand.

BEARINGS: SNH series lubricator

PLATFORM: Double sided walkway and job safety compatible railing.

SAFETY SYSTEM: Emergency stop button-belt slip switch.(optional)

MAIN CHASSIS AND FRAME STRUCTURE GENERAL PROPERTIES

• Chassis body is made of NPU profiles with resistance to all vibrations and torsions.

• Railings, walkways and platforms for the repair works at the mixer area are made in CE standards.

• Smoothing process is applied on all surfaces, primer paint is made and painted with a final layer of industrial type paint.

DOUBLE MILLI MIXER :

Origin: PLUSMIX / Turkey

Type: 4500/3000 lt Twin shaft mixer

Fresh concrete capacity : 3m3

Motor-Reducer: 2X55 Kw GAMAK motor dental reducer

Mixer arm quantity: 16 pieces

Mixer body wear: 14-16 manganese casting

Mixer pallets: Ni-hard 4 cast 35 mm thick

Other features: water dispenser, hydraulic drain cover, automatic central lubrication system. Maintenance cover safety system.

Concrete discharge cap: hydraulic system 9 lt/d Italian pump and hydraulic valve

Automatic lubrication: ILC brand Italian 6 point lubrication 2.88 d/G capacity 4 kg Hopper

The pro swich with automatic lubrication gives an audible and illuminated warning on the computer screen when no lubrication is performed. This feature prevents costly and lengthy revisions.

With the water distribution system poured on the mixer main shaft, the concrete holding of the main shaft and Mixer arms is prevented.

During the power outage, a hydraulic manual Jack is available to manually drain the concrete mix inside the mixer.

Low operating and maintenance costs, fast and easy-to-use Mixer shafts and seals.

Belt pulley, easy to service and maintain.

Inner wear lining plates can be easily replaced.

CONCRETE MIXER TOP UNIT

Aggregate Waiting Chamber : 1 pc.

Capacity : 3,5 m3

Primer : Yes

Valve : Pneumatic driven Butterfly Valve

Vibrator : 200/3

Cement Weighing Chamber : 1 pc.

Weighing Capacity : 1.500 KG

Loadcell : 3x1000 KG (KELİ)

Pneumatic Valve : V1-FS300S DIAMETER: 300mm

Valve Driver : CP 101

Vibrator : 1 pc. 100/3

Water Weighing Chamber : 1 pc.

Weighing Capacity : 1.100 KG

Loadcell : 2x1.000 KG (KELİ)

Pneumatic Valve : V1-FS150S Diameter: 150mm

Valve Driver : CP 101

Additive Weighing Chamber : 1 pc.

Weighing Capacity : 50 KG

Loadcell : 100 KG S Type (KELİ)

Pneumatic Valve : 1’’ Actuator Spherical Va

Air Compressor: 1 pc.

Brand : Akkomp

Capacity : 1210 lt/min air flow

Tank Volume : 700 lt

Motor Power : 7,5 kW 10 Hp

Operator Cabin :

Made of 2 mm. thick St-44 structural steel material.

40 mm. thick glasswool is used between the plate panels to prevent heat transfer.

Control cabin dimensions Width:2350mm Length:3500mm Height:2200mm

AUTOMATION SYSTEM

PLUSMİX brand concrete power plant automation systems are used in PLUSMIX concrete power plants. All system control is provided by Kartal or lion (display control panel ) designed by Turkish engineers. The PLC modules used in system control operate only as interfaces. The indicators used in weight measurement are high-tech and small-size, fast, responsive and accurate. The key materials used in the MCC control panel are SIEMENS brand. All control cables on the control panel are labeled on the ports. In this way, fault detection and monitoring can be done more easily.

Concrete production is completely automated through the computer. If necessary, the system can be interfered with using a mouse from the SCADA screen. The system in the SCADA program can be designed according to the characteristics and type of the official plant.

In addition to fast and reliable operation of the BETOSYSTEM SCADA program, it is also possible to access statistical and detailed production information. All reports made on the basis of the most preferred detailed production, prescription, customer, carrier and material can be obtained in detail from the computer screen or printer within the desired date range. In addition, if desired, the report can be designed with a custom reporting option. Our automation system guarantees accurate and accurate production as well as continuous and reliable operation with all high quality equipment.

SCADA PROGRAM

Computerized control system and control (SCADA) system

PLUSMİX; concrete production SCADA program ( Beto system ) is a process control program specially developed for concrete plants because the indicator, PLC, is a much faster communication between PC. The EAGLE indicator and control device, which is developed only for concrete plants, contains all the equipment required for the control of the plant. With its electronic buttons and Universal visualizations on Eagle, it provides ease of use to all operators around the world. All production is monitored visually through SCADA program, intervene if necessary, order, recipe, parameters, inventory acceptance, failure tracking and reporting details of the production can be taken. It is extremely easy to use and can be monitored remotely if desired. All the records of the production can be transferred to a specified PC continuously.